EG METAL Co.,LTd

PRODUCT

Introduction of item

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Product Development Design

▶ Product Development Design ▶ Mold making ▶ Wax pattern production ▶ Wax assembly ▶ Coating (Molding) ▶ De waxing ▶ Cell firing 
  ▶ Casting ▶ Absorption (cell removal) ▶ Cut ▶ Grinding ▶ Short and post processing ▶ Heat treatment ▶ Calibration and Inspection ▶ Packing and delivery


▶ Product Development Design

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 Design drawings according to the product or
 drawing requested by the customer.


▶ Mold making

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 A mold for injection of the wax pattern is manufactured in
 consideration of the expected order quantity and the like in
 accordance with the prepared drawings.


▶ Wax pattern production

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 injecting a semi-solid wax into the mold to
 mold the solid wax circle.


▶ Wax assembly

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 A wax pattern projected by a mold is a step of making
 a tree (mold) by assembling in the form of a twig into
 a runner bath produced in advance.


▶ Coating(Molding)

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 It is a very important process to repeatedly apply the
 assembled mold with special ceramics material several times
 and it is a molding operation that takes a long time. This
 process is one of the important processes that determine
 the quality of precision castings.


▶ De waxing

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 It is the process of removing the wax circle inside by
 dissolving the wax in the coated cell.


▶ Cell firing

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 Before injecting the molten material into the cell,
 the wax remaining in the cell is completely removed,
 and the cell is placed in a firing furnace and sintered
  / preheated to improve the strength and air permeability
 of the cell.


▶ Casting

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 It is a process of injecting dissolved molten material into
 a cell (mold), and it can be said that it is a process in
 which the shape of a product requested by a customer is
 produced.


▶ Absorption(cell removal)

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 When the mold is completely cooled, it is not necessary to
  use a ceramic mold attached to the mold surface of the
  tree-like mold, so that it is a process of separating by
  using a physical impact such as a hammer.


▶ Excision

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 Cutting various cutting equipment at the gate part of the
 product attached at regular intervals at regular intervals
 and performing the separation process.


▶ Grinding

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 This is the process of grinding / mapping the
  residual gate, which is the injection port of the product,
  through the sandbelt.


▶ Short and post processing

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 Air shot, etc. Removal of sand buried in the casting process
 After the series of finishing operations such as surface
 modification, deformation correction, surface treatment,
 etc. of the casting surface improvement, the desired
 precision casting with added value is completed.


▶ Heat treatment

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 It is a heat treatment process to increase the mechanical
 properties of the product.


▶ Calibration and Inspection

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 It is a final inspection process that confirms whether
 the finished finishing precision casting conforms to the
 various quality levels required by the drawing, and
 if it is necessary to calibrate it, it completes the
 complementary work and confirms whether it is good or not.


▶ Packing and delivery

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 The completed castings shall be packed and packed
 according to the domestic packing export packing in
 accordance with the customer's requirements.